tack welding symbol. 08. tack welding symbol

 
08tack welding symbol  Fewer errors are a benefit of this approach

3-3) indicates the desired type of weld. In the space below draw a symbol for the following: 3/16” spot weld on the arrow side, ground flush, a pitch of 2”, and 8 total welds. You can manually add weld annotations to a drawing view even if there are no weldments defined in the model. Note: Weld symbols on the full reference line relates to welds on the near side of the plate. According to the article Welding Symbols, there are typically six parts in a welding blueprint: The revision blocks. Begin welding at the top of the joint, working your way down one side, across the bottom, and up the other side. If the model in the drawing view is a weldment that. Default appearance of weld annotations is determined by the weld symbol style and can be edited in Style and Standard Editor. 6 as it is applicable to all SFRS systems in Sections E, F, G and H. Single Pass Tack Welding. These callouts will be found on the technical drawings (or blueprint) of the assembly, also known as a weldment, and will specify weld geometry and its associated size and length requirements. Fillet welds are having a more or less triangular appearance that you can notice in a fillet weld cross-section sketch or fillet weld macro test. Throat size (a) to Leg length (Z) conversion formula. Peripheral. F: Finishing Symbol. The other side of the joint is known as the other side, and you'll weld according. Applications of tack welding include aircraft manufacturing, oil and gas production, and construction. Step 4. Tack welding is short weld runs given when a work piece is assembled in strategic places. The main parts/ elements of the Welding Symbol. Set the pressure on the high side, use short weld time cycles (3 to 5) and number 1 heat tap. 10. 1 2014 specifies requirements for the welding of steel structures made up of combinations of steel plate, sheet or sections, including hollow sections and built-up. Higher Education eText, Digital Products & College Resources. The Basic ISO Weld Symbol. Gregory and A. Hydrostatic Testing. Single V Butt Weld – The two plates form an angle of 45 degrees. Welding connection plates to rolled beam girders. As a result, every form of tack weld, no. 1). There is no official tack weld symbol, but the spot weld symbol (a circle) can be used instead and placed above, below, or on the reference line to show tack welds. * The American weld arrow head will not have dashed reference line instead will have a single reference line ,in which arrow side bevel is represented. When used between continuous resistance seam welding, the symbol indicates that spaces equal to the pitch minus the length of one. The Pros and Cons of a Tee Joint. Bead Pitch = 6 The distance between the center of one weld bead to the next is six units. 2, Nondestructive Testing Symbols. Tack Welding of Reinforced Bars or Rebars. 0. AWS A03. Repeat and select Get Weld. excess amount of smoke. with the pendulum motion. Tack welding, on the other hand, only creates an electrical connection between the two pieces of metal. Title: A21-desk. Understanding the Welding Symbols in Engineering Drawings – Safe Work Method Of Statement #1. Once the tack welds are in place, begin welding along. 550 N. The process is done using a torch and an electrode that melts the metals together. 2. 존재하지 않는 이미지입니다. The heat gun will start melting the welding rod and the base plastic. Guidelines and options for adding welding symbols, caterpillars, and end fills. The ‘a’ size is nothing more than the. Click a face or edge where you want to indicate a welded joint. ERD | Entity Relationship Diagrams, ERD Software for Mac and Win. Welding can range anywhere from simple joins and primary connections to fantastically elaborate art, but it. A fillet weld symbol comprises a reference line, an arrow line, the tail and the weld symbol, including the leg size. fitter), such tack welds lack surety for quality & must be grinded away before filling the weld joint. An arrow line 2. It quickly sets and maintains the joint gap. Basic Weld Symbols. You can use a fillet weld symbol above or below the reference line or on both sides. ISO 2553:2019 is the international standard. The tack may be subsequently pulled and stressed during the fitup operation with a. The layout is a lot like shop plans you have probably seen before. At first, the welder uses tack welding to attach the back strip before filling it with molten metal. This symbol is part of collection(s). Although the sizes of tack welds are not specified, they are normally between 1/2 inch to 3/4 inch in length, but never more than 1 inch in length. Spools of solid wire are used in MIG welding, electrodes are used in stick welding and filler rods are used in TIG welding. It allows for quick disassembly if required. 2, For WQT, a tack welder has to weld a Fillet tack weld of 0. Images. With a single leader-line arrow symbol, a design engineer can communicate the type of weld, joint preparation, length or depth of weld, location of weld, quantity of welds and spacing, and can refer the interpreter to. They may look like hieroglyphics to the untrained, but welding symbols are an essential communication tool. If the weld symbol has a leader, click to place the leader first, then click to place the symbol. It is written down as a fraction of an inch. Edge Joint Welding Symbol- Weld Callout. These are symbols that are added onto a weld symbol to give further instruction or knowledge of the final product. American Welding Society Symbol Chart 3 . 99 KB File Size 1 File Count April 8, 2020 Create Date April 8, 2020 Last Updated Download. Innn]nnm . 4-98). Detailed information and examples are provided for the construction and interpretation of these symbols. b) tack weld one end and then use a back stepping. A plug weld differs from most other types of welds in that it is not meant to melt the. The weld often is used on sheet metal and makes the weld even stronger when you lay it on both sides. The use of weld backing for a CJP groove weld of a column to a base plate When identification of the weld process is required as part of the weld symbol the relevant weld process code is listed in BS EN ISO 4063. The convex finish of a weld curves outwards like a balloon away from the weld, just as its symbol displays. Use the form below to send your comments and suggestions about this topic directly to our documentation team. Bead Length = 2 Each weld bead is two units long. Modify the desired symbol. Tag Archives: tack weld symbol. A seal weld, as the name suggests, is a type of weld used to create a completely leak-proof seal in a joint. A symbol. Gregory and A. How do you annotate welding? To create welding symbols and annotations that update when the model welding symbol and annotations change, right-click a drawing view and click Get. This weld is an extremely common practice in fabrication and field work. to the left of. Committee : ISO/TC 145/SC 3. Welding Symbols on Drawings by E. Weld symbols are used to indicate the welding processes used in metal joining operations, whether the weld is localized or "all around", whether it is a shop or field weld, and the contour of welds. Tack welds are a preliminary step that is used to position and secure pieces so a final weld can be done. In tack welding, tiny beads of the filler material are placed throughout the joints of the workpieces. See figure 3-3. Backing bar weld symbol according to AWS A2. BS EN ISO 6520-1 provides the following definitions: • Imperfection: any deviation from the ideal weld. The stitch welding symbol is a graphical representation used on engineering drawings to specify the stitch weld pattern required for a particular joint. Ability to comprehend complex structural assembly drawings, blueprints, and sketches to include weld symbols, material types, datum and reference lines. A2. The edges of the V-shape are then welded together. 20. 1. If you selected a face or edge before you clicked Weld Symbol , the leader is already placed; click once to place the symbol. The drawing numbers. Step 5: Grind and Finish. If the weld is ultimately a fillet, it should be a weld symbol with a fillet triangle and a tail with text in it that states TACK. 0 was first published in 1947 and was revised in 1958 and 1968. 1. Tack welding is a quick pre-welding process of applying small dot-like beads throughout the joint’s length. 20 inches or more, you can still obtain penetration without creating a groove bevel. The weld callout (a collection of weld symbols that informs the person who interprets the whole welding joint welding process) comprises weld symbols and any additional information pertinent to the process, all of which are standardized on an arrow leading to the leader. In summary, the difference between spot welding and tack welding is as follows: Tack welding can be used as a preliminary process in any welding project. By chaitanya. Select an object to attach the weld symbol to. The assembled “welding symbol” consists of the following eight elements, or any of these elements as necessary: reference line, arrow, basic weld. THE HEAD ARROW. <br>"Fillet welding refers to the process of joining two. weld (2. The reference line denotes the joint line of the fused two work pieces. Symbols For Size Of Fillet Welds. ; Enter or modify the content and the appearance of the weld mark. Welding secondary members . Weld Symbols. This type of welding is commonly used in applications where a strong and durable joint is required, such as in structural steel. Commonly Argon/Hydrogen gases. If. Provides instruction in interpreting elements of welding prints (drawings or sketches), focusing on measurement, American Welding Society welding symbols, and fabrication requirements. It is necessary to clamp the plates or to use wedges to maintain the joint gap during tacking. Use a pant leg washer. Stitch welding is defined as several shorter length welds at a specific. It allows you to test your design before committing to a permanent weld. The rebar at the weld becomes susceptible to a metallurgical notch effect and weakening when a tack weld is used. Available options are determined by the weld symbol style and the associated drafting standard. Welding Symbols and Presentation for Designers and Detailers [N72] How to design and detail (correct presentation) weld symbols for shop and field economy and to accurately convey what you mean. g. Study with Quizlet and memorize flashcards containing terms like The purpose of a _____ _____ is to join parts together so that the stresses are distributed, The faying surface can be shaped before welding to increase the welds strength; this is called _____ _____, It is easier for a crack to propagate through a continuous weld than it is on an _____ weld. There are two major standards for weld symbols AWS A2. Tack Welding of Reinforced Bars or Rebars. Welding is considered a special process in the terminology of standards for quality systems. The number and density of the dots depend on the material of the workpiece and its depth. Older drawings may denote a field weld by a filled black circle at the junction between the arrow and reference line. 4-79 Structural Welding Code—Reinforcing Steel;Set up the Welding Machine: Your welding machine should be set up according to the manufacturer’s instructions, and the settings should be adjusted based on the type and thickness of the metal you’re welding. Welding Joint Types Positions and Symbols Presentation | Quiz Selecting Filler Metal or Electrodes Presentation | Quiz Preparation for Arc Welding Presentation | Quizwelding symbols and meaning, welding symbols chart, welding joints and symbols, welding symbols Quizlet, tack weld symbol, welding symbols test section 4 answer key, welding symbol examination answer key, the graphic description of the type of weld is called the, the height of a weld above the base metal in a groove weld is the,. The use of weld backing for a CJP groove weld of a column to a base plateWhen identification of the weld process is required as part of the weld symbol the relevant weld process code is listed in BS EN ISO 4063. “The requirement for removal of weld tabs and weld back-ing at column to base plate connections made with groove welds has been added to Section D2. Spot weld locations : Vertices or reference points. 0, Standard Welding Symbols, and A2. There are specific design requirements when used in accordance to a blueprint. AS NZS 1554. Reading a welding blueprint is actually quite simple if you can decipher the angles and dimensions next to welding symbols. When linked, the fillet welding symbol values are populated by values in the associated bead feature. S. The joint can be held together in tight spaces. 1. tack-weld: [transitive verb] to fasten (two pieces of metal) together by welding them at various isolated points. Welding Symbols. Answer 2. Yes indeed TAG is Tungsten Active Gas. When doing this, you need to keep the symbol in the same scale as the other symbols. Provide feedback on this topic. Spot weld locations : Vertices or reference points. This is my first time using the weld features, just an fyi We have several components in our product line that involve an issue similar to what you've described. 용접기호는 도면에 용접을 어떻게 하라고 지시해. Non-Member Price: $197. Seal welds are indicated by a special symbol on engineering. Click Weld Symbol (Annotation toolbar) or Insert > Annotations > Weld Symbol. Simpler welding symbols are easier to add to a drawing and to interpret. A weld symbol representing the parameters you specify is created automatically when you: Create a weld bead component in an assembly. What are the types of basic welding symbols? Arrowhead and reference line. Symbol (in accordance with ISO 2553[1]) Cross-section Dimensions Recommended welding process (reference No. I do the tacks every few inches, let cool, repeat this cycle. What is the Tack Weld Symbol? There is no official tack weld symbol, but the spot weld symbol (a circle) can be used instead and placed above, below, or on the reference line to show tack welds. The tack welding process is quick, easy and cheap to carry out. However, tack welds present many problems: Chapter 6 Weld Joints and Weld Types63 Bevel-groove weld symbol Entire surface built Desired weld up weld symbol Desired weld Two-sided fillet weld symbol Fillet weld-all-around symbol Desired weld Desired weld. " Colloquial terms aside, that is it's proper definition. Types of tack welds include: butt, lap, skived (3-D), tacked (2-D), butt. Convex. However, it is also important that shop floor personnel are able to read and understand the details of weld symbols. That welding symbols essentially says, "weld here" without defining the type of weld required, i. The tack weld symbol is a graphical representation used in welding blueprints and drawings to indicate the location and size of tack welds. Those working at mills,. Each symbol of welding that individuals see must have an arrowhead this points to that location. Peripheral. The Erector shall plan and execute all operations in such a manner that the close fit and neat appearance of the structure will not be impaired. 33 terms. Use of object snaps or entering of coordinate values to define the proposed joint conclusively. The weld is applied in a tack to tack to tack bead, not using a stringer or weave bead as described in the codes. Tack welds are a preliminary step that is used to position and secure pieces so a final weld can be done. Weave beads: Weave beads are often used for welding thicker metals together. 01. The software supports ANSI, ISO, GOST, and JIS weld symbol libraries. In the case of a hole seam, welding is carried out through a parallel or overlapping workpiece into another. 4 (American Standard) and BS EN 2554 ( British Standard) . Tack welds are small welds that are spaced out along the workpieces. The list at the bottom of the page provides a complete list of supported standards. You can use several types of weld annotations and symbols in a drawing. Supplementary symbols. Fillet welds are one of the most common weld types in the industry. It is represented by a square bracket facing downwards. The Welding Symbol provides the means of placing complete welding information on drawings. 1 Tack welds shall be subject to the same requirements as the final welds, except as exempted in 5. E c E e 83HIO saals co a. Spot weld diameter : The maximum diameter is 12. Shop all welding supplies and metals at today! Don't forget to like u. Fillet Weld Types Based on Appearance. M: Machining Finish. What is the correct/acceptable weld symbol for a tack weld? From my understanding, there is no AWS symbol for a tack. Welding Symbols on Drawings is an extensive handbook on welding symbols on drawings. It involves creating a V-shaped groove on the edges of the metal pieces, which allows for better penetration of the weld. A preview of the symbol is displayed in the graphics area. If the welds are symmetrical on both sides of the plate the dashed line is omitted. The finished weld should be equal to the combined width of the two pieces of metal. TACK WELDING It is recommended to use the same self shielded flux cored electrode to tack weld plates together that will also be used to weld the joint. Note! Note: Weld symbols on the full reference line relates to welds on the arrow side of the plate being welded. Therefore, 1 stands for flat, 2 stands for horizontal, 3 stands for vertical, and 4 stands for overhead. So, Weld Symbol supplements a Welding Symbol to provide full details about the welding requirements. once it's cut you'll need to clean up the edges, i just use a wire wheel on a bench grinder, it cleans em up real nice and smoothes them out fairly. Where it is impractical to tack within the joint, tacks can be applied between the backing and the back side of the joint. ; Leader Line: A leader line is a short line with an arrow at one end that is used. Tensile Strength: A metal’s ability to resist forces that attempt to pull it apart or stretch it. 존재하지 않는 이미지입니다. Additional resource:h. It is not the same as taking a bolt, or a stud, or a length of. The welding symbol is made of several parts including the reference line, arrow, and weld symbol when required. To identify the control or device for intermittent welding; tack welding. Default appearance of weld annotations is determined by the weld symbol style and can be edited in Style and Standard Editor. A tack weld is a weld made to hold parts of an assembly in proper alignment temporarily until the final welds are made. g. It may reference the welding process, electrode or any helpful information that doesn't have a place on the symbol. • drawings, welding symbols, knowledge of weld faults, quality control, inspection methods and the company’s welding procedures & equipment • welding codes and standards •. Guidelines and options for adding welding symbols, caterpillars, and end fills. In MY Opinion it would be incorrect to use it to apply to the welds on the other shorter part. weld the joint to the specified quality, dimensions and profile use appropriate methods and equipment to check the quality, and check that all dimensional and geometrical aspects of the weld are to the specification 7. Source: 2016 Census. Moreover, the welding code clause in this question needs weld interims on the contrary side in a single play. YouTube; LinkedIn; Facebook; Looking for something. ˇˆ˙ˇ˝ ˛˚ ˘ ˇ ˆ ˙ ˘ ˇˇˆ. The dimensions of a tack weld are indicated to the right of the symbol, the length of the weld is indicated first, then the spacing. When a welder makes a small weld bead to "tack" a joint together so it will not move. The welding symbol is the whole thing, weld symbol and all. Carry out the full welding equal to the thickness of both. a와 t 모두 화살표 방향과 반대방향 용접한다. tensile, compression, bending, torsion, and shear. 1 General Requirements. Use right-angle to check the joint alignment and tack weld the plates. So tack welds are a good way of holding the panel together during the welding process. 3. 01. The Arrow. _____ 5. 2. The lap weld symbol is very easy to read and interpret. The convex finish of a weld curves outwards like a balloon away from the weld, just as its symbol displays. Reference points are projected on the faces to determine the locations of the spot welds. Weld all around – It signals that the weld is to be made over the entire circumference. Specification for carbon steel electrodes for shielded metal arc welding. 4 - 1998. This indicates that on a part that a weld could be completed around an entire joint. It is essential that the 'rules' of the standard used are correctly applied by drawing office personnel. International Standard ISO 2553 was prepared by Technical Committe ISO/TC 44, Welding and allied processes, Sub-Commitlee SC 7, Rep- resentation and terms. I am concerned with the lack of fusion in the A588 . ALWAYS torque the nut and bolt before tack welding: Don't use the tack weld to hot the nut against turning when you are torquing the bolt. These welds can be applied on varying angles but this would be the most prominent. Both of these early documents had their Both of these early documents had their origins in work done jointly by the American Welding Soci ety and the American Standard s Association (ASA) Sectional Title: Attachment 11B American Welding Society Symbols Author: Daniel Sessions Subject: Bridge Design Details June 2019 Created Date: 10/7/2019 2:38:38 PM The Weld Geometry allows two faces to be chosen so a weld bead can be laid between them. It also explains numerous other considerations namely fatigue stress design. Weld Symbols. Fillet welds are generally performed on a 90 degree joint of 2 perpendicular pieces of metal. Its mixed gases which are active an not Inert. Same goes to other less common welding symbols. To avoid burning holes, keep the pieces of metals closely butted together with a space of 1 mm between them. The arrow connects the reference line to the joint which is being welded. 6. V groove welding is a popular technique used in the field of welding to join two pieces of metal together. g. ”AWS D1. 4. Tack welding is a type of welding that uses a very short arc and low heat. This tack sample shall be tested for the Fillet Weld Break test to check the welding quality. Step 4: Prep and Tack. In summary, the difference between spot welding and tack welding is as follows: Tack welding can be used as a preliminary process in any welding project. 6/D1. 3. The tack length for a rebar weld shall be a minimum of 25 mm or 1 inch and with a throat size of 4 millimeters or 5/32 inches. Spot welds, on the other hand, are used as a final permanent join. It. Weld information for the “arrow side” can be read below the reference line. Spanish 1-Chapter 2 (El salón de clase) 53. Standard tack welds are meant to be consumed during the final weld. This allows for a more precise weld and eliminates the need for filler material. The weld_symbol_standard configuration option in the Detail module enables you to set the symbol support for your drawings. Armstrong. Create weld symbols in AutoCAD or AutoCAD LT manually using. There are, therefore, often several ways to specify a given weld. dwg file in the AutoCAD Samples folder: C:\\Program Files\\Autodesk\\AutoCAD 20xx\\Sample\\en-us\\DesignCenter\\Welding. The engineers will need to complete written examinations on welding symbols, weld faults, quality control, inspection methods, welding procedures and practice, and the applicable standard(s). A welding symbol consists at least of a horizontal reference line, has an arrow line pointing to the joint area and can have a tail with additional information for the welding process. This standard establishes a method for specifying certain welding, brazing, and nondestructive examination information by means of symbols, including the examination method, frequency, and extent. 2. the weld root…” See Figure 2. Thermal Conductivity: The rate at which heat flows through metal. Automotive Repair Technician. The tack weld is not the final weld. 5. The process involves applying pressure and heat to the metal surfaces, causing them to melt and fuse. These welds are placed along the metals being soldered together before. Tack welding is a process in which you set your welding material in place by applying short welds or tack welds that act as fixtures or joints. What does that mean?procedure specifications (interpretation of welding symbols, scope, content and application of the welding procedure. size of weld. They are used to specify the type of weld, its size and other details, making it easier for welders to understand the. Concave Fillet Weld. A full welding symbol is made of an arrow line, reference line, & welding symbol. 18. 5, is overstepped. Summary. It is fixed through tack welding at the root of the joint. The one side of each metal plate at 45 degrees with full depth into the material. Both ferrous (steel, cast iron) and Non-ferrous. Tack Weld: A weld made to hold the parts of a weld in proper alignment before the final welds are made. Issued by. Depending on the application, intermittent or “stitch” welding can provide a viable alternative. welds, and construction aid welds that are not removed, shall meet visual inspection requirements before a member. weld symbol at wide-flange-column-to-base-plate connec-tions. The primary purpose of standard tack welding is to hold two pieces of metal in the correct position and should not be visible after the final welding. Using a single leader-line-arrow symbol, a design engineer can convey the kind of weld and joint preparation, the length or the depth weld and the location of the weld and the number of welds and. Double-click an existing weld symbol, or right-click the symbol and select Properties. The tack welding process is quick, easy and cheap to carry out. AutoCAD Mechanical toolset gives you the ability to create welding symbols that comply with the active drafting standard. But is not using gases with O2 & CO2 in. Chris_Zalewski Teacher. Tack-welds if done on ASME pressure vessels or boilers need to have same qualifications as full welding procedures to be carried out on the vessel/boiler and need to be done by qualified welders. Tack welding is also used in the automotive industry to join metal panels together. AUGUST 1, 2012. welding symbols quizlet, tack weld symbol, welding symbols test section 4 answer key, welding symbol examination answer key, the graphic description of the type of weld is called the, the height of a weld above the base metal in a groove weld is the,Welding technology : how to qualified a welder tack accordance with AWS D1. Bridge tack welding is the process of joining two pieces of metal together using an electric arc. The size of the weld. 2 basic welding symbol symbol consisting of an arrow line (3. A preview of the symbol is displayed in the graphics area. Many of the properties are available both above and below the weld symbol line and are described in order from the line. Figure 1 1 A. They are not 'identical' which is a key word in the books that. Orbital Welding (48) Orbital Power Sources (11) Tube Squaring (10) Gas and purging (9)The “all-around” symbol should be added. Weld information for the. Weld Symbols. The forces causing stresses in welded joints are ____. Arrow: this is what is used to point the reference line to where you need to weld. The weld joint should be similar to the lap joint configuration. Tack welding is an important first step where the welder deposits separate short beads to properly position, align and secure pieces together using filler material prior to final welding. L: Length of Weld. This standard includes some very detailed weld symbols, because it has to acco-modate welding for a wide variety of materials, not just structural steel. Add to basket. Mr168 (Materials) 9 Sep 08 10:53. Weld symbols are used to indicate the welding processes used in metal joining operations, whether the weld is localized or “all around”, whether it is a shop or field weld, and the contour of welds. By 'reducing' we mean that during welding the hydrogen in the gas attracts and combines with the oxygen and therefore 'reduces' the oxygen in the atmosphere. Chapter 3 Welding Joints, Positions, and Symbols Name: _ Date: _ Class: _ Instructor: _ Lesson 3A Welding Joints and Positions Learning. Despite being small and temporary in nature, creating tack welds is still. Backing Bar in Welding uses two systems for welding symbols: ISO 2553 and AWS A2. Tack welds are placed within the weld joint; if sized correctly, they will disappear into the final weld. For that reason, it is coded different than MBD, so it’s only logical that the Weld Symbols be. In other words, tack welds are short welds and play the role of. This symbol is commonly used in welding blueprints and engineering drawings to specify that a PPW is required in a particular location. STEP 3. Read more. 6GR is a special welding position used for welder testing & production welding. Butt welding is a popular method used in the field of welding to join two pieces of metal together. 다음은 서포트에 대한 용접기호 예시입니다. Once you have made your two small holes about a one-inch apart from each other, it is time to prepare your welding rod. Each welding symbol has two segments: a horizontal reference segment and a leader. Tack welding . This means that the shop guys won’t be performing welds on the piece once it is finished. Armstrong have authored this weld symbol application. 48%. AWS A05. 1, clause 6. When you create drawing views of weldment assemblies, you can use. For the majority of manufacturers, tack welds are not commonly marked with a specific symbol. Seal welds are typically used in applications where there is a high risk of fluid or gas leakage, such as in pipelines, pressure vessels, and other types of equipment. Advantages of Tack Welding. 3. The side of the joint to which the arrow points is known as the arrow side, and that weld's instructions are given below the reference line. There was a book published in 1982 with a name, Welding Symbols on Drawings. The weld root is typically the deepest part of the weld. They include fillet welds, groove welds, plugs, and slot welds. seal weld where it comes out of the beam or plate. You can use several types of weld annotations and symbols in a drawing. Upload. Basic Welding Symbols. When setting up to welder on a new job, use the recommended weld setups as a guide. We have several components in our product line that involve an issue similar to what you've described.